Off Highway Industry Stål mistede voksstøbedele
  • Off Highway Industry Stål mistede voksstøbedele - 0 Off Highway Industry Stål mistede voksstøbedele - 0

Off Highway Industry Stål mistede voksstøbedele

Maple machinery has a number of casting plants, with strong processing capacity Specializing in the production of carbon steel, alloy steel, stainless steel, high temperature alloy and other wax lost casting parts and machining parts. Maple's superior quality of Off Highway Industry Steel Lost Wax Casting Parts attracts equally excellent customers, enabling our products to serve various machinery industries. 产品内容 Off Highway Industry Steel Lost Wax Casting Parts Product Introduction Off Highway Industry Steel Lost Wax Casting Parts is a product that Maple machinery has been doing. Lost wax casting is now called investment casting. It is a precision casting process with little or no cutting. It is not only suitable for precision casting of various types and alloys, but also produces castings with higher dimensional accuracy and surface quality than other precision casting methods. In order to meet the needs of different customers, we use two kinds of wax, namely yellow low temperature wax and green medium temperature wax. 2. Product Parameter (Specification) Item Off Highway Industry Steel Lost Wax Casting Parts Roughness Ra 1.6 Tolerance ±0.01mm Material Casting Steel/Casting Iron Certification ISO 9001:2015 Weight 0.01-5000KG Machining CNC Heat Treatment Quenching & Tempering Inspection MT/UT/X-Ray Lead Time 30 Days Package Plywood Case Method Sand Casting Capacity 50000 Pcs / Month Origin Ningbo, China 3. Maple’s Services for Off Highway Industry Maple machinery has been increasing its manufacturing capacity for Off Highway Industry Steel Lost Wax Casting Parts for many years. Provide high quality Off Highway Industry Steel Lost Wax Casting Parts for our machining operations to meet and satisfy customer needs. We are able to process different types of castings, including: pressure die casting and sand castings. We assist our customers to select the most appropriate casting type according to the required volume and complexity, providing the most cost effective solution. The railway sector provides a crucial network for transport and distribution. It needs cost-effective and long-lasting equipment that is dependable for the range of applications. The railways, from freight to passenger, need different castings for various applications. Maple Machinery carries extensive experience to create steel castings and iron castings in varying sizes, shapes, and materials that are precise, strong, and durable. We manufacture a wide range of castings and forgings for railway infrastructure and transportation equipment. 4.Supporting Service for Off Highway Industry parts As mentioned above, in order to work in adverse conditions, the performance of the Off Highway Industry Steel Lost Wax Casting Parts must be excellent. Therefore, it’s not enough to only produce raw castings or forgings, but also need heat treatment, machining, surface treatment, NDT testing, etc. Heat treatment: heat treatment is the critical step to improve the mechanical properties of the workpiece. We can formulate the process according to the strength requirements of the parts, and improve the mechanical properties of the parts such as hardness, yield strength, tensile strength and elongation by heat treatment Machining: we have our own machine shop, and can complete almost all machining requirements with advanced equipment. Surface treatment: the purpose of surface treatment is to make parts work in adverse environment. Zinc plating can prevent parts from rusting; Nickel plating can enhance the wear resistance and corrosion resistance of parts; Phosphating can prevent parts from corrosion… Non-destructive testing (NDT): NDT is the last and most important step. Maple will NDT the parts to ensure that there are no surface defects (such as cracks, sand holes, blow holes) and no internal defects (shrinkage and slag) on the delivered parts. Common Material for Off Highway Industry parts We have the ability to manufacture all steel standard materials as well as special materials. The following are our common materials for manufacturing Off Highway Industry Steel Lost Wax Casting Parts: Carbon Steel:1015, 1020, 1035, 1045, 20Mn, 25Mn, A570.GrA, SJ355, C45… Alloy Steel:4130, 4135, 4140, 4340, 8620, 8640, 20CrMo, 42CrMo4, 34CrNiMo6, 25CrMo… Stainless steel:304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20… Gray Iron:GG-15, GG-20, GG-25, Class 20B, Class 25B, Class 30B, GJL-250, GJL-300… Ductile Iron:GGG-40, GGG-50, 60-40-18, 65-45-12, 70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2 … High Chromium cast iron:15%Cr-Mo-HC, 20%Cr-Mo-LC, 25%Cr… Aluminum:AlSi7Mg, AlSi12, AlSi10Mg, A356, A360… High Manganese steel: X120Mn12, Mn12, Mn13… 5.The Parts We Supplying for the Off Highway Industry We have manufactured a wide range of Off Highway Industry Steel Lost Wax Casting Parts. The following are typical products: Coupling components, Centre plates, Bearing brackets, Rail wheels, Wheel hub, Base plate, Axle boxes, Yokes, Pedestals, Hinges, Tie plates, Side jaw clip, and Joint bar. 6. Why Sand Casting Sand casting is an ancient casting process where the metal parts are molded by pouring metal into a hollow cavity. The mold-based manufacturing process is used to make castings with materials of iron, steel, and Aluminum. Casting-based manufacturing includes several steps and can create a wide range of shapes and sizes for metal products. The process begins with the making of a mold pattern and a gate system with the exact size and shape of the required part. The temperature required depends on the metal as some metals take a long time to heat and melt. Maple Machinery has continuously upgraded its Sand-casting equipment and refined the casting process. The aim behind this is to use only the advanced casting technology for its Sand-casting operations. Each step follows the customer’s drawings and instructions to deliver precise solutions.

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Produkt beskrivelse

Off Highway Industry Steel Lost Wax Casting Part er et produkt, som Maple-maskiner har lavet. Tabt voksstøbning kaldes nu investeringsstøbning. Det er en præcisionsstøbeproces med lidt eller ingen skæring. Den er ikke kun velegnet til præcisionsstøbning af forskellige typer og legeringer, men producerer også støbegods med højere dimensionsnøjagtighed og overfladekvalitet end andre præcisionsstøbemetoder. For at imødekomme forskellige kunders behov bruger vi to slags voks, nemlig gul lavtemperaturvoks og grøn mellemtemperaturvoks.

 

Produktparameter (specifikation)

Vare

Off Highway Industry Stål mistede voksstøbedele

Ruhed

Ra 1,6

Tolerance

±0,01 mm

Materiale

Støbestål/Støbejern

Certificering

ISO 9001:2015

Vægt

0,01-5000 kg

Bearbejdning

CNC

Varmebehandling

Slukning & temperering

Inspektion

MT/UT/røntgen

Ledetid

30 dage

Pakke

Krydsfiner etui

Metode

Sandstøbning

Kapacitet

50000 stk/måned

Oprindelse

Ningbo, Kina

 

Maple's tjenester til off Highway Industry

Maple-maskineri har øget sin produktionskapacitet for off Highway Industry Steel Lost Wax Casting Parts i mange år. Levere højkvalitets off Highway Industry Steel Lost Wax Casting Parts til vores bearbejdningsoperationer for at imødekomme og tilfredsstille kundernes behov. Vi er i stand til at bearbejde forskellige typer støbegods, herunder: trykstøbning og sandstøbning. Vi hjælper vores kunder med at vælge den mest passende støbetype i henhold til den nødvendige volumen og kompleksitet, hvilket giver den mest omkostningseffektive løsning.


Jernbanesektoren udgør et afgørende netværk for transport og distribution. Det har brug for omkostningseffektivt og langtidsholdbart udstyr, der er pålideligt til en række anvendelser. Jernbanerne, fra gods til passagerer, har brug for forskellige støbegods til forskellige anvendelser. Maple Machinery har stor erfaring med at skabe stålstøbegods og jernstøbegods i varierende størrelser, former og materialer, der er præcise, stærke og holdbare. Vi fremstiller en bred vifte af støbegods og smedegods til jernbaneinfrastruktur og transportudstyr.

 


Supportservice for dele til off Highway Industry

 Som nævnt ovenfor, for at kunne arbejde under ugunstige forhold, skal ydeevnen af ​​Off Highway Industry Steel Lost Wax Casting Parts være fremragende. Derfor er det ikke nok kun at producere rå støbegods eller smedegods, men også at have brug for varmebehandling, bearbejdning, overfladebehandling, NDT-test osv.

 

 Varmebehandling: varmebehandling er det kritiske trin for at forbedre arbejdsemnets mekaniske egenskaber. Vi kan formulere processen i henhold til delenes styrkekrav og forbedre delenes mekaniske egenskaber såsom hårdhed, flydespænding, trækstyrke og forlængelse ved varmebehandling

 

 Bearbejdning: Vi har vores eget maskinværksted, og kan udføre næsten alle bearbejdningskrav med avanceret udstyr.

 

 Overfladebehandling: Formålet med overfladebehandling er at få dele til at fungere i ugunstige omgivelser. Forzinkning kan forhindre dele i at ruste; Nikkelbelægning kan forbedre slidstyrken og korrosionsbestandigheden af ​​dele; Fosfatering kan forhindre dele i at korrosionâ¦

 

 Ikke-destruktiv test (NDT): NDT er det sidste og vigtigste trin. Maple vil NDT delene for at sikre, at der ikke er nogen overfladefejl (såsom revner, sandhuller, blæsehuller) og ingen interne defekter (krympning og slagger) på de leverede dele.

 

Fælles materiale til dele til off Highway Industry

Vi har mulighed for at fremstille alle stålstandardmaterialer samt specialmaterialer. Følgende er vores almindelige materialer til fremstilling af dele til støbning af voksstøbning i off Highway Industry:

 

Carbon Steelï¼1015, 1020, 1035, 1045, 20Mn, 25Mn, A570.GrA, SJ355, C45â¦

Legeret stålï¼4130, 4135, 4140, 4340, 8620, 8640, 20CrMo, 42CrMo4, 34CrNiMo6, 25CrMoâ¦

Rustfrit stål ¼304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20â¦

Grey Ironï¼GG-15, GG-20, GG-25, Class 20B, Class 25B, Class 30B, GJL-250, GJL-300â¦

Duktilt jernï¼GGG-40, GGG-50, 60-40-18, 65-45-12, 70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2â¦

Højkrom støbejern 15% Cr-Mo-HC, 20% Cr-Mo-LC, 25% Crâ¦

Aluminiumï¼AlSi7Mg, AlSi12, AlSi10Mg, A356, A360â¦

Højt manganstål: X120Mn12, Mn12, Mn13â¦

 

De dele, vi leverer til off Highway-industrien

Vi har fremstillet en bred vifte af Off Highway Industry Steel Lost Wax Casting Parts. Følgende er typiske produkter: Koblingskomponenter, centerplader, lejebeslag, skinnehjul, hjulnav, bundplade, akselkasser, åg, piedestals, hængsler, bindeplader, sidekæbeclips og ledstang.

 

Hvorfor sandstøbning

Sandstøbning er en gammel støbeproces, hvor metaldelene støbes ved at hælde metal i et hult hulrum. Den formbaserede fremstillingsproces bruges til at fremstille støbegods med materialer af jern, stål og aluminium. Støbebaseret fremstilling omfatter flere trin og kan skabe en bred vifte af former og størrelser til metalprodukter. Processen begynder med fremstillingen af ​​et formmønster og et portsystem med den nøjagtige størrelse og form af den nødvendige del. Den nødvendige temperatur afhænger af metallet, da nogle metaller tager lang tid om at opvarme og smelte.


Maple Machinery har løbende opgraderet sit sandstøbeudstyr og forfinet støbeprocessen. Målet bag dette er kun at bruge den avancerede støbeteknologi til sine sandstøbeoperationer. Hvert trin følger kundens tegninger og instruktioner for at levere præcise løsninger.

 



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